Plus Size Workwear in Australia: Comfort, Confidence, and Custom Fit for Every Body

28 November 2025 by
Plus Size Workwear in Australia: Comfort, Confidence, and Custom Fit for Every Body
Ron Dejan

Finding workwear that fits well shouldn’t be a challenge, yet for many Australians, especially those who wear plus sizes, it often is. Traditional uniform ranges tend to stop at a certain size or offer limited options, leaving workers to settle for clothing that’s uncomfortable, restrictive, or simply not made for their body.

This guide explores everything you need to know about plus size workwear in Australia, from why inclusivity matters to how to choose the best styles and fabrics for your workplace.

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Key Takeaways

  • Inclusive workwear supports confidence, comfort, and equality in the workplace. 
  • Plus size options deserve the same quality and performance as standard sizes. 
  • Custom workwear ensures a consistent, professional look for your whole team. 
  • Team Spirit Sports offers inclusive, Australian-made solutions built for real workers. 
  • The future of workwear is inclusive, and it’s already here.

Why Inclusive Workwear Matters

Uniforms do more than identify a company, they influence how employees feel and perform on the job. Well-fitting workwear helps people move freely, stay cool under pressure, and feel proud to represent their team. When sizing isn’t inclusive, some workers are unintentionally left out of that experience.

Inclusive workwear creates a sense of equality and belonging. It shows that every employee is valued equally and deserves comfort and style in their daily uniform. When team members feel good in what they wear, it naturally boosts morale, confidence, and productivity.

In industries like construction, logistics, hospitality, and healthcare, where employees often spend long hours in uniform, getting the fit and function right is more than a matter of comfort; it’s a matter of safety and respect.

Challenges Plus Size Workers Face

For many plus size Australians, shopping for workwear can be frustrating. Standard workwear lines often don’t go beyond a limited size range, or if they do, the fit and proportions simply don’t translate.

Common challenges include:

  • Tightness around the shoulders or arms, restricting movement. 
  • Waistbands that dig in or ride up, making long shifts uncomfortable. 
  • Fabrics that don’t stretch or breathe well, causing overheating. 
  • Limited style choices, resulting in a lack of confidence or professionalism.

Poorly fitted uniforms can impact performance and even safety, for instance, loose sleeves near machinery or restrictive fits that reduce mobility.

That’s where custom-made and size-inclusive workwear changes the game. By designing each garment with comfort, flexibility, and performance in mind, every team member can look and feel their best while getting the job done safely.

Features to Look For in Plus Size Workwear

When choosing plus size workwear, comfort and function go hand in hand. Here’s what to look for:

1. Comfortable Fit

A good fit is about balance, not too tight, not too loose. Look for garments with a relaxed but tailored cut that follows your body shape without restricting movement.

2. Breathable Fabrics

Australia’s climate can be harsh, especially for those working outdoors. Fabrics like poly-cotton blends, lightweight drill, or moisture-wicking polyester keep you cool and dry throughout the day.

3. Stretch and Flexibility

A touch of elastane or a flexible weave allows your clothing to move with you. This is particularly important for tradespeople, warehouse staff, and anyone who bends, lifts, or stretches during work.

4. Durable Construction

Look for reinforced seams, double stitching, and quality zippers. Plus size garments should be built to last, not simply “scaled up” versions of smaller designs.

5. Style and Confidence

Workwear can be functional and flattering at the same time. Features like structured shoulders, curved seams, and modern cuts ensure you look as professional as you feel.

6. Practical Details

From extra pockets to reflective trims and adjustable waistbands, small details can make a big difference in comfort and utility.

Custom Plus Size Workwear: A Better Solution

While off-the-rack sizing often falls short, custom workwear provides the ideal solution for businesses and individuals alike.

At Team Spirit Sports, every piece of workwear can be customised to fit your team’s exact needs, including size, style, and branding. Whether you’re outfitting a small business or an entire workforce, we can ensure everyone receives the same level of comfort and professionalism.

Benefits of custom plus size workwear include:

  • Tailored measurements for a perfect fit. 
  • Fabric and colour choices suited to your work environment. 
  • Embroidery and branding for a cohesive team image. 
  • Consistent sizing across your entire staff, so no one feels excluded.

Read more: Embroidery vs Screen Printing: Choosing the Best Customisation for Your Apparel

Custom workwear ensures everyone looks unified while enjoying the freedom to move and perform without discomfort. It’s an investment in your team’s confidence and well-being.

Popular Types of Plus Size Workwear

Every industry has different needs, but comfort, safety, and durability are universal. Here are some of the most popular categories of plus size workwear in Australia, all of which Team Spirit Sports can supply and customise.

1. Plus Size Polo Shirts

Perfect for corporate teams, tradies, and customer-facing roles.

  • Breathable polyester or cotton blends. 
  • Moisture-wicking and lightweight. 
  • Available in a wide range of colours with logo embroidery options.

2. Plus Size Jackets and Hoodies

Ideal for cooler weather or outdoor work.

  • Warm, weather-resistant materials. 
  • Functional pockets and adjustable hoods. 
  • Stylish designs that keep you comfortable year-round.

3. Plus Size Hi-Vis Shirts and Vests

Essential for safety in construction, transport, and logistics.

  • Meets Australian safety standards (AS/NZS compliant). 
  • Bright colours with reflective tape. 
  • Comfortable fit with breathable mesh or cotton drill fabric.

4. Plus Size Pants and Shorts

For jobs that demand durability and flexibility.

  • Stretch panels and adjustable waistbands for comfort. 
  • Heavy-duty fabrics for long-lasting wear. 
  • Available in cargo, utility, or formal styles.

Each product can be customised to include your company branding, logo, and team colours, helping your business stand out while promoting inclusivity and professionalism.

How to Choose the Right Plus Size Workwear for Your Team

Selecting the right workwear isn’t just about size; it’s about function, comfort, and presentation. Here’s how to make the right choice for your team:

  1. Understand the job environment 
    ​ Indoor or outdoor? Hot or cool climate? The right fabric can make all the difference.

  2. Consider mobility and comfort 
    Workers should be able to move freely without restriction. Check for designs with stretch or ergonomic tailoring.

  3. Prioritise durability 
    High-quality materials and reinforced seams ensure longevity, reducing replacement costs over time.

  4. Focus on team consistency 
    Custom sizing ensures everyone wears the same uniform style, creating a unified and professional image. 
  5. Add branding and personalisation 
    Embroidered logos, names, or departments add polish and help customers identify your staff easily.

At Team Spirit Sports, we work with Australian businesses across industries, from trades to retail, to deliver workwear that reflects their brand values while fitting every team member perfectly.

Why Team Spirit Sports is a Trusted Choice for Plus Size Workwear

We understand that not every body fits into standard sizing, and that’s perfectly normal. What matters is that your uniform fits you.

Here’s what sets Team Spirit Sports apart:

  • Australian-made quality built for local conditions. 
  • Inclusive sizing from XS to 7XL (and beyond on request). 
  • Custom-fit design tailored to individual measurements. 
  • Personalised branding to showcase your business identity. 
  • Durable, easy-care fabrics that stand up to long shifts.

Whether you need breathable polos, heavy-duty work shirts, or hi-vis jackets, we’ve got you covered, literally. Explore our Custom Workwear Solutions designed to fit your team perfectly.

“At Team Spirit Sports, we believe everyone deserves workwear that fits, performs, and inspires confidence, no matter your size.”

Conclusion: Workwear That Works for All

Workwear should empower, not restrict. Whether you’re on-site, in an office, or out in the field, every worker deserves a uniform that feels as good as it looks.

Plus size workwear isn’t just a niche, it’s an essential part of modern workplace culture. By offering inclusive sizing and custom-fit options, Australian businesses can foster equality, improve comfort, and boost team confidence across the board.

At Team Spirit Sports, we’re proud to deliver custom workwear solutions that suit all body types, roles, and industries. Because no matter who you are or what you do, your workwear should work for you.

Contact us today to get the right fit for your team!

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Frequently Asked Questions About Plus Size Workwear

1. What sizes are available?

Our workwear range covers sizes from XS to 7XL, with custom sizing available beyond that to ensure a comfortable, professional fit for everyone.

2. Can I order plus size uniforms for my team?

Yes. We offer inclusive sizing across all styles, so every team member wears the same design and branding for a unified look.

3. What fabrics are best for plus size workwear?

Choose breathable, lightweight fabrics like poly-cotton blends, cool-dry polyester, or cotton drill for all-day comfort in Australian conditions.

4. Can workwear be customised with our logo?

Absolutely. We can embroider or print your company logo and colours on any garment to match your brand identity.

5. How do I care for plus size workwear?

Our uniforms are easy-care and machine washable. Use cold or warm water, avoid harsh detergents, and line dry to keep them looking fresh.

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