Custom Sports Jackets: How to Choose, Design & When to Consider Alternatives for Your Team

26 November 2025 by
Custom Sports Jackets: How to Choose, Design & When to Consider Alternatives for Your Team
Ron Dejan

Custom sports jackets have long been a symbol of unity and pride for clubs, schools, and teams. Whether it’s the warmth on a cold training morning or the professional look while travelling to a match, a good jacket brings the whole squad together.

But not every team needs a full jacket in their kit, sometimes, a lighter or more versatile custom sportswear piece works better for comfort, climate, and budget.

In this guide, we’ll look at what makes a great custom sports jacket, how to design one, and when to consider other teamwear options that might suit your athletes better.

Build Your Own Jersey

Key Takeaways

  • Custom sports jackets help teams look professional and stay comfortable in cooler conditions. 
  • Fabric, fit, and printing method all influence quality and durability. 
  • Always confirm design mock-ups and sample sizes before ordering. 
  • In warm climates or for all-season wear, consider hoodies, polos, or training tops as alternatives. 
  • Team Spirit Sports offers a full range of custom teamwear options, perfect for teams that want style, comfort, and identity on and off the field.

What Makes Custom Sports Jackets Popular Among Teams

From grassroots clubs to elite squads, sports jackets serve both functional and symbolic purposes:

  • Warmth and comfort: Ideal for early-morning sessions or cool evenings. 
  • Team identity: Matching outerwear shows unity when arriving at venues or travelling. 
  • Professional look: Sponsors, logos, and player names can all be incorporated. 
  • Versatility: Works as training wear, travel wear, or sideline uniform.

For Australian teams, especially those in cooler regions or winter sports, jackets can make a real difference in comfort and appearance.

Choosing the Right Jacket Style for Your Team

Not all sports jackets are the same. The right design depends on your sport, your climate, and how your team uses them. Here are some of the most popular styles:

Softshell Jackets

Softshells combine flexibility, water resistance, and breathability. They’re great for outdoor teams needing light protection from wind and drizzle without overheating.

Varsity or Letterman Jackets

These have a classic look, ribbed cuffs, bold colours, and large chest embroidery. Perfect for school sports teams or clubs that want a traditional, collegiate image.

Bomber Jackets

Modern, casual, and stylish, bomber jackets give a streetwear feel while still showcasing team branding. Ideal for off-field travel or award ceremonies.

Zip-Up Hoodies and Track Jackets

These act as a more affordable, lightweight alternative to full jackets. With moisture-wicking fabric and room for logos, they’re practical for training and travel in warmer climates.

Pro tip:

Think about when your team will actually wear the jacket. For year-round training in Australia, a softshell or zip-up hoodie often offers better value than a thick padded jacket.

Fabrics and Construction: Comfort Meets Durability

The quality of a sports jacket comes down to the fabric and construction details. Choosing the right combination ensures long-term comfort and keeps your design looking sharp.

Common Jacket Fabrics

  • Polyester: Durable, wrinkle-resistant, and affordable. Ideal for team jackets needing regular washing. 
  • Nylon: Lightweight and wind-resistant, often used for outer shells. 
  • Cotton Blends: Soft and comfortable, but not always ideal for wet weather. 
  • Fleece: Excellent warmth for winter training but can be too heavy for outdoor summer sports.

Key Construction Features

  • Lining: Mesh or fleece linings improve comfort and breathability. 
  • Zips and Pockets: Full-length zips, secure pockets, and elastic cuffs improve usability. 
  • Ventilation Panels: Underarm or back vents reduce overheating during warm-ups.

When selecting materials, consider climate and activity. A jacket that’s perfect for AFL winter training in Melbourne may be too hot for rugby training in Queensland.

Designing Your Custom Sports Jacket

Once you’ve chosen the right fabric and style, it’s time to bring your design to life. Here’s how to make your jacket look as professional as it feels.

​1. Keep Your Design Simple and Recognisable

Bold, minimal artwork stands out best. Avoid cluttered graphics or overly fine details that might blur in print or embroidery.

​2. Colour Coordination

Use your team’s existing colours as a base. Make sure shades remain consistent with your jerseys, shorts, and training tops.

Read more: 10+ Best T-Shirt and Ink Colour Combinations for Custom Sportswear in Australia

​3. Logo and Branding Placement

The most common print or embroidery locations include:

  • Left chest (main logo or crest) 
  • Back (team name or slogan) 
  • Sleeve (sponsor logo or player number)

Always check digital mock-ups before production to confirm placement and size.

Read more: Logo Placement Guide for Custom Sportswear: Tips for Maximum Brand Visibility

​4. Logo and Branding Placement

Submit artwork in vector formats (AI, EPS, or PDF) to guarantee clean lines. High-resolution PNGs can work for digital prints, but vectors are safest for scaling.

​5. Include Personalisation Options

Many teams love to add player names or initials, it adds ownership and avoids confusion on game day.

Printing and Decoration Methods for Sports Jackets

There are several ways to decorate custom jackets. Each method has its strengths depending on design complexity, quantity, and budget.

Method

Best For

Pros

Cons

Screen Printing

Bold logos and large batches

Durable, vibrant colours

Not ideal for small orders

Vinyl Heat Transfer

Small team orders

Fast, flexible

May crack over time

Sublimation

Full-colour designs on polyester

Fade-proof, long-lasting

Works only on light polyester fabrics

Embroidery

Premium look for logos and names

Professional and long-lasting

Heavier, not suitable for thin fabric

For sports jackets, embroidery or heat transfer printing are often the best options, they can withstand constant washing and outdoor wear.

Fit, Sizing and Sampling: Getting It Right for Everyone

Every player’s build is different. Getting sizing right is crucial for both comfort and appearance.

Here’s what to keep in mind:

  • Request a size chart and measure using your existing gear for comparison. 
  • Consider layering: If players will wear jumpers underneath, size up for comfort. 
  • Order sample pieces before committing to a full run, it’s worth the small extra cost. 
  • Label sizes clearly when distributing, especially for junior teams with fast-growing players.

A well-fitted jacket helps every player look confident, on or off the field.

When to Choose a Jacket, And When an Alternative Works Better

Sports jackets are a great choice for certain situations, but not always the most practical for every team.

When Jackets Make Sense

  • Travelling to tournaments or away games 
  • Winter training and early-morning sessions 
  • Representing your club at ceremonies or community events 
  • Coaches and support staff uniforms

When to Consider Alternatives

If your team plays in warm or humid conditions, or you’re after more versatility, consider alternatives such as:

  • Custom hoodies: Comfortable and stylish for all ages. 
  • Training tops or tracksuit sets: Lightweight, breathable, and perfect for active use. 
  • Custom polos: Smart and professional for travel or casual wear.

At Team Spirit Sports, we specialise in fully customised teamwear, from hoodies and singlets to polos and training kits, all designed for performance, comfort, and team pride.

You might come searching for jackets, but you’ll leave with gear that’s better suited to your team’s needs.

How Team Spirit Sports Helps Teams Look and Perform Their Best

When it comes to custom sportswear, it’s not just about putting a logo on a garment, it’s about creating apparel that represents who you are as a team.

Here’s what sets Team Spirit Sports apart:

  • Completely custom designs tailored to your team’s colours and branding. 
  • High-quality fabrics engineered for comfort, breathability, and durability. 
  • Sublimation printing technology that ensures long-lasting, fade-resistant designs. 
  • End-to-end service: From design consultation to delivery. 
  • Flexible order quantities for schools, clubs, or professional teams.

Even if you came looking for “custom sports jackets,” our range of custom teamwear can give your athletes the same sense of pride and unity, with designs made to suit the Australian climate and your sport’s demands.

Final Thoughts: Beyond Custom Sports Jackets to Complete Teamwear

A custom sports jacket can unify your team, promote your brand, and make every player feel part of something bigger.

But great teamwear isn’t just about one garment, it’s about creating a collection that performs as well as it looks.

At Team Spirit Sports, we help Australian clubs and schools design custom sportswear that captures their spirit. Whether you want a sleek zip-up hoodie, a breathable training top, or a full team kit, we’ll make it happen with premium fabrics, professional design, and seamless service.

Contact Us

FAQs About Custom Sports Jackets

1. What’s the typical turnaround time for a custom sports jacket?

Most suppliers deliver within 3–6 weeks depending on design complexity and order size.

2. Can I add player names or numbers after production?

Yes, names and numbers can often be heat-pressed later, though it’s best to include them in your initial design for a cleaner finish.

3. What’s the best way to care for custom jackets?

Wash in cold water, avoid bleach, and hang to dry. This helps preserve colours and stitching.

4. Do you need a minimum order quantity?

Many suppliers have a minimum (usually 10–20 pieces). For smaller clubs, consider alternatives like hoodies or polos with no-minimum custom options.

5. How long do custom prints last?

Quality embroidery and sublimation can last several years with proper care, while heat transfers may need replacement after heavy use.

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